After completing all four sessions and this fifth session, you should be
well armed with plenty of lockout savvy. You will have the knowledge to
avoid the many pitfalls of the lockout business and those nasty problems your
tools can get you into... Having to learn any business the hard way is
expensive and time consuming.
The system manual will guide you on each vehicle you come
up against. There are but only fourteen tools as of year 2007 required
to open the history of vehicles. Having to learn, carry, purchase,
and teach new employees a fourtten tool system is of great advantage
to you over the 50 piece tool kits requiring 3 to 5 manuals, none
of which will fit in their carry cases. Primarily, the multiple
manual systems are for show and profit, as most pages per volume
are repeat pages from like vehicles that all open the same way.
I keep this system simple and
compact due to the volume of vehicles you are asked to open on
any given day. And that volume grows by some 50 all new models
each year. Even when the manual hits a listing of over 2500 models,
they all will still be contained within the same formatted single
manual. There is nothing like one index needed to identify the
exact model you are about to work on and it is a whole lot cheaper.
For example, one competitor charges $65 for their most current
manual covering the past 3 years of vehicles, and $45+ for the
other 3 past editions needed, totaling a whopping $200. What they
do is sell the initial kit with lots of tools knowing you will
have to order the other three manuals later which are needed to
support the 30-50 tools.
At some future date We
may have to add a few tools to the system, but only when absolutely
necessary. These are the primary reasons and the foundation
blocks of which the Z-Tool System has been built. Less is best
and keep it simple describe the motto here at Slide Lock Tools.
The full kit works wonders
and works every day for tenís of thousands of users, and
it will work for you as well for many years after your one time
| The #1 advice
We preach over and over is to simply look up the vehicle each
and every time. There are second and third opening choices listed
with many models. The first listed recommendation may not be the
easiest to execute at first, but it is listed first for a number
of reasons. It may be the safest of all choices, or because the
first choice method is recommended for so many other models that
repeated use of the method in itself makes the method easiest.
Many models can be opened many different ways, but take that door
panel off and you may discover the apparent risks between one
method and another. This is a damage free business and no one
can argue ease of openings over safety first.
| Let's enjoy the praise and appreciation
out there in the field that makes this work a special pleasure
to provide . For us, when called we hate to drop what we're doing,
but on the drive back we very much enjoy the praise, thank youís
and appreciation given for basically relieving their hour of trauma.
Researching for a better opening method in front of the customer
is also a bad idea, as they see you wandering in the door cavity
and changing to alternate tools which demonstrates no focused
plan of attack which will imply incompetence. Even when the car
is opened through persistence, you canít confirm how close to
trouble you were without removing the door panel. Those who work
without a manual learn what went wrong from the itemized repair
invoice the customer later submits to you. I say all this because
the field research is right there in the manual which you already
paid for in full. These proven instructions have been used, perfected
and executed thousands or even tenís of thousands of times, depending
which edition the method was first introduced.
Trust me when I say the
technical assistance line available to you seldom rings because
of the accuracy supplied in the manual. At times I will have
to change the wording of a method due to 4 or 5 calls on some
new model. The reword of an instruction is printed in the following
edition available each February. Now with the Web Site we can
post any mid-year changes as needed. If you purchased a new
manual, simply click on the MID-YEAR
UPDATE button at the home page to get the info. Print
it or hand write the changes in your manual. If creating a printed
supplement, staple it to the notes page at rear of the manual
and hand write next to the indexed vehicle involved ďsee supplementĒ.
Simple hand written changes work well unless it is a lengthy
change or an all new model addition. Again, there are few revisions,
but when you come up against that job on a cold rainy night,
youíll wish you checked the web site from time to time.
If you are forced to go it on your own, it most often is because your manual is out of date. There is a free technical service phone line available to you which is listed throughout your manual. It is rarely called except by those who have the out of date manuals. We do not mind attempting to give the information over the phone if we can. The problem is, many of these models require detail that must be visualized by seeing the line art step-by-step methods.
|| For those of you with cell phones,
you can call for the help direct from the job site. If you have
SprintPCS digital, or any digital phone, your costs are minimal.
Our local cell towers pick up Knoxville, TN (E.S.T.) which allow
all nationally known cell towers to reach us. The help most often
needed though is that information covered in the first few seminars
of #1 and #2. If you only have a cell phone of the old analog
system which will cause a long distance charge, go ahead and make
the call as it is well worth it to get the job completed and paid.
| The answers you
are not finding may be due to an out of date book or you simply
looked up the wrong generation vehicle.
| When we
research an all new generation vehicle there is a hierarchy system
used to decide the assignment of tools.
we cover each of the nine tools in great detail, the following
is the hierarchy of which the nine tools are assigned . What this
means to you is each tool has its strengths and weaknesses. In
my opinion, if I were to be missing a tool out of the kit, it
would be the Porsche Tool. This tool is assigned to the Porsche
928ís and a few older BMWís. Although it is assigned to only a
few cars, itís the only way I know to get the 928 open. The sports
car happens to have a history of inadvertently locking itself
when the door is slammed harder than normal. Therefore, the kit
could use a Porsche Tool, but Iím sure the odds would be in my
favor that if I were to lose it, I wouldnít get a call on this
vehicle while I waited for the new replacement to arrive.
The hierarchy list is as follows:
1. Z-Toolģ (65%)
2. AutoBuster III Tool w/ extra long 9.5Ē reach
3. Inverted Z-Toolģ
4. Frameless Window Tool
5. Japanese Tool
6. Mercedes Strip /
7. Wing Window Tool
8. Serpent Tool
9. Vertical Z
Each of the tools rankings are based on the percentage of volume each tool is
assigned of the 1000 plus models.
The first six tools are very versatile.
Note: The AutoBuster III Tool is listed as #2 of most needed tools but
would be last on the list of safety record. Its #2 simply because it often is
the only method available to open the car its listed to open. Be careful with
its use and read the precautions carefully when we get to the AutoBuster III
dos and doníts.
we first look to open an all new model with the #1 work horse
of the 14 tools in the kit, known as the famous Z-Tool. This
important tool is assigned to 65% of all models ever built or
sold in North America. When Z-Tool was first invented in early
1986, the tool proved to open all models it came up against
as far back as the 1950ís. It took two years of researching
to prove its abilities on some 600 models before introducing
the first Edition Z-Tool Manual in 1987 which was exclusively
written for the Z-Tool. It opened every single one of those
600 models with the use of its 112 page manual showing the way.
And it was marketed just that way ďOpen all Models Using Only
One Tool and One ManualĒ. The manual continues to be compact
and it still fits in one hand. I believe this compact system
will never need a second volume to lug around.
The one tool does it all concept gained early success with a high volume of repeat sales which is a primary bench mark for changing an industry to a new way of thinking. Developing the small end and large end concept combined with depth guides, etc., into one tool ended up putting the historical end to the reining Slim Jimģ era that lasted well over 20 years.
For those of
you who remember our company's early days back in 1983,
we introduced our first product trademarked as the Slide Lock
Tool , which was made of spring steel and a pull wire. The pull
wire was needed due to the lack of strength the spring steel
required to move the horizontal linkages to their opened positions.
Slide Lock Tool and the Slim Jim were sold together so that
the new to the auto industries horizontal lock system could
be opened by the Slide Lock Tool, where the traditional vertical
system would continue to be opened with the Slim Jim, at least
until the original Slide Lock Tool was improved. The improvements
became known as the now famous Z-Toolģ which though patented
has continued to be the most copied tool in the industry.
As this is a chapter
about the good, bad and ugly side of the lockout tooling,
We feel it is important for you to also learn about the rise
and fall of these once powerful brother and sister tools Slim
Jim and Slide Lock Tool. Both are still sold today but no longer
through this company, Slide Lock Tool Co.,Inc. Why not, we are
often asked? The answer is simple. Because there is a difference
in producing a product for reasons of profit only and producing
a product the lockout technician truly needs in the fields.
The order line is asked every day if we still sell these two
tools. Again, if we donít sell it, you donít need it, unless
you like to own everything that comes down the pike.
Slim Jim Tool and Slide Lock Tool couldnít keep pace with the auto manufactures high security designs.
The Slide Lock Tool didnít have the small mini hook for grip, the depth guides, a short end for compact cars, long end for standard width door panels or the strength with out the pull wire to move the lock system.
| Others still sell a design
which looks similar to the Z-Tool (which is patented), but is
only an old Slide Lock Tool design using a larger gauge spring
steel. Spring steel comes off the shelf and is not the best steel
to make lockout tools with. It loses its tensile strength quickly,
no matter how large the wire gauge being used. The technical term
is "losing spring back memory" each time it is flexed.
All aftermarket companies continue to use it today.
||Many years ago this
company hired a metallurgist to developed a stainless rod
which is thinner and stronger at the shaft. Nine of the fourteen
tools in the kit are made from this same stainless steel rod.
It holds that strength for years to come, no matter how many vehicles
are opened with it. Without that all important tensile strength
built into the shaft, many tools could not move the target mechanisms
to their unlocked positions. Thatís the name of the game, thin
with high tensile strength for optimal performance.
|Today, auto manufactures almost exclusively install higher security hard pawl key cylinders which was covered at basic session #1. Another factor in Slim Jimís demise is the plastic linkage clips commonly installed which the tool easily knocks off or cracks or completely breaks, causing the linkage to fall free.
Flat Bar Slim Jim tools should never be allowed in your employees tool box, but at $10.00 each, you will often have a difficult time keeping your company free of this accident waiting to happen.
Remember, you will mentor someone who needs to learn quickly as you had, only there will be more cars to deal with when it is their turn. Keep it simple with as few tools as possible today and there will be less tools to learn down the road. This company is based on just that foresight.
Make sure the tool lays flat including the hooks when placed on a flat surface. From time to
time, sharpen with a file the inside of the box hooks . Sharpening will provide the needed grip when moving lock systems to their opened positions. Make sure the large end of the tool has a close to 90 degree shape. An actual 80 degree bend comes from the factory. The less than
90 degrees helps in the removal of hook from linkages after the vehicle is opened.
Same warnings as Z-Tool above.
All models listed in the index
referring you to AutoBuster III at opening method #19 have been
test opened many times. Warning: I
strongly advise that you never use this tool on any model the
manual does not refer you to. If you experiment with
this tool on autos that are not approved, you are risking the
possibility of entrapment of your tool and/or window breakage
along with a host of other complications. Its a wonderful tool
which can be a two sided sword. Learn itís draw backs and the
tool will save the day for you for many years to come.
(A) A trapped tool situation occurs because you committed
the AutoBuster III Tool to the autoís interior side and it then
could not reach the manual lock button or power switch. If you
have trapped your tool and cannot remove due to interior weatherstripping
interference, there is a way to escape. Our
new slim wedge sheild can prevent trapping in most cases,
you merely have to use the 2 wedges to create the gap and then
add in the new sheild creating an easy workspace in which to remove
your autobuster. Another rescue method is to use your Japanese
Tool to also come up other side of window which will create a
new gap at the interior side weatherstripping. This will allow
you to feed the working tip of AutoBuster back down into door's
cavity thus escaping. This does not work on all models.
(B) Window breakage predominantly occurs due to an unauthorized model being opened which contains tight windows in combination with hot or very cold weather conditions.
(C) The second primary cause of broken windows is attempting to untangle the tool while wrapped around linkages. To prevent this from happening, always insert AutoBuster forward of manual lock button location unless otherwise instructed. This rule of thumb applies to both front and rear doors. Remember, linkages start at both the manual lock button and inside door handle locations which travel to the the lock latch at the door jamb wall. Simply insert the AutoBuster Tool forward of the inside door opening handle and avoid the obstructions within the door cavity.
(D) Often it helps to remove outside weatherstripping
if it is causing you trouble. We've never seen one that could
not be removed. we have come across those that have a lead like
core that distorts in shape causing great difficulty when its
time to replace. Use your thin Flex-a-wedge to aid in the removal
of the weatherstripping and lift it out a little at a time.
(E) Never attempt to open any model with after-market window tinting. The tool will damage the tinting most every time as it comes up the other side of window. There are now clear tints you are unable to detect. It is highly recommended to obtain a written hold harmless release every time you are forced to use any under-the-window tool, such as the AutoBuster Tool before proceeding.
(F) Always estimate width of door panel and depth of target location before starting. Review the toolís shape and mouth size to insure it will reach target without contacting inside panel skin. Adjust shape as needed before starting. Remove tool if discovered the first estimation was incorrect. Always pay careful attention to the working tip just as it clears the interior
weatherstripping. Slow down and do not allow the tip of tool to mar the door panel.
(G) Overcoming tight windows: When called for, always
use lubrication as windows are now very tight on many models.
Always remove the wedges before lifting
tool up through the inside weatherstrip. This will
relax the pressure the window exerts on the inside weatherstrip.
There is a lot to be aware of when using the AutoBuster III Tool. You must master the ins and outs of this tool to be in this business. It is a powerful tool that can work for you or against you, as you see from the endless warnings.
(A) The working tip of the Japanese Tool tweaks to the right. This allows the tip to lay flush to the inside of glass as the tool is pulled up the interior side of glass. If it is not tweaked, the tip will hit up under the interior door panel preventing the tip from penetrating the inside
(B) Always enter tool down into the door cavity with the tip pointing to the front of vehicle.
(C) Some people sharpen the tip which does offer a little extra help when lifting a few Honda vertical buttons. The draw back is the sharpened tip will cause tearing of inside weatherstrips of all those other cars the tool opens. You are best to order a second Japanese Tool for use with a sharpened tip. We will not sharpen it for you before shipping.
Frameless Window Tool:
Warning: Never use this type of tool to reach across the car or to retrieve keys off the console. Doing so puts a lot of pressure on the glass. If you see a long reach tool advertised for the purpose to reach across the car, I can assure you the manufacturer is an after market seller who only makes tools, but does little research.
(A) Always open the vehicle door were the tool was entered. Always use the tubing sleeve to protect the paint at the entry area.
Always thread the working end fully into the coupler so the thread
is not exposed. If the thread is exposed the tool shaft will break
at that threading. This is the only coupler design on the market
which protects the threads which means it is the only tool on
the market that will not break at the thread or anywhere else.
(C) The Frameless Window
Tool is 48 inches long. If it were made longer, you would have
to own very long arms to hold onto the handle to manipulate the
tool and at the same time see the target through the window.
Due to customer request we have added a
5' extension for those with longer arms or special preference
for a slightly longer reach.
| Always assume to use position
placement "B" when none is assigned at the vehicle index guide.
Warning: Air wedges are intended only
for vehicles having a heavy frame around the window. The device
was fully inflated on all models when researched and assigned.
You have been supplied one air wedge with your kit and works
well when using the thin plastic Flex-A-Wedge to help establish
insertion. As it requires 50% insertion before inflating, a
second Air Wedge may be of greater help to start an initial
gap. A second Air Wedge also works well as a protective shield.
|| Inside Door
Handle Tip ( A Frameless Extension )
This extension is primairly needed to pull inside door handles. As of 1988,
a new breed of lock systems has been produced which require the door handle
to be pulled twice to open. The first pull unlocks the door, where the
second pull opens the door. Some models do not even have a manual lock
A Frameless Extension )
This extension is of general use and is assigned often to manupulate any of the
three options available.
This tool is made Lexan plastic which is the material fighter jet windshields are made of. It holds its strength in the heat and wonít break in the cold. The pull string is nylon and braided. Other tools of this type are made of polyurethane plastic (milk carton material) and use dental floss. Polyurethane is soft and becomes softer when used in the heat. Seven polyurethane types can be produced for the cost of one Lexan tool.
Where the string ties to the Lexan is the primary end most often used. The banded end is for those vehicles that have had the factory mushroom headed vertical button replaced with a higher security after market straight pin type bought at auto supply stores.
Donít make the mistake of using the banned end to lift the vertical button as the other end works far better on mushroom type vertical buttons. When forced to use the banned end, do not get lubricant on the band as the lubricant will cause the band to slip off the straight pin when attempting to lift it to itís unlocked position.
This tool is often difficult to contact the target as the target is small and the tip of the tool is small. When the manual says to use the tool, be persistent, as the method will unlock the car.
While entering the door cavity, be very careful not to scratch the vehicle paint with the exposed end. The large end is most often assigned.
Wing Window Tool:
There is only one included in the Grand Master Kit. It only requires one Wing Window Tool when used on those vehicles the manual assigns. If you happen to be of the group who prefer to open all vehicles via the wing window, you will require two Wing Window Tools to accomplish that approach as there are many latch sizes.
| We recommend only opening
models via the vent window when assigned. The reason is damage
control, as weatherstrips tend to became brittle as the years
pass. Why break up the customers weatherstrip when there are safer
methods assigned? Follow your manual, there is always a reason
you my not be aware of.
When at the step in the instructions were you are to depress the latch pin and rotate the latch to itís opened position, press in on the glass to relieve pressure off the latch. Doing so will allow the latch to rotate much easier.
You must use the tool at the drivers side of vehicle. Often, many miss this fact as we are so used to always opening vehicles from the passenger side.
This tool is seldom assigned, but a must tool if you expect to
open a Porsche 928. It is the only way we know to get it open.
This vehicle has a reputation of inadvertently locking it self
when the door is slammed. Donít leave home without the tool, as
youíll be the only one who got it open after a line of many who
attempted and failed.
The all time primary cause
of window breakage is the use of fat window wedges. Ever since
we changed from fat wedges to the red, thin style flex-a-wedges
your kit now comes with, we no longer hear complaints of broken
windows. When we do hear of the problem, the caller always, and
we mean always, had a fat wedge involved. For those of you who
insist on using the fat wedges, Iíll remind you that our many
years of daily contact with whatís happening in the field says
your risk of a broken window greatly increases with the big wedges.
Even if the wedge widens larger than 1/4 inch at its maximum thickness,
1/4 inch seems like a small gap, but lets keep in mind that glass
does not like to bend, and the average window is some $170 installed.
Further conditions involving broken windows are a sunny day or a heater running which warms the interior side of the glass. Throw in a breeze which cools the outside of the window and you have a combination that causes an unstable glass. Add a fat wedge-and bingo, youíre wondering what happened. Discuss the situation with your customer and have an authorization/hold harmless release form signed when ever you feel there is a potential risk that is beyond your control.
Your kit comes with an empty bottle with a label attached explaining how to mix up your own solution. With the volume of tight windows produced today, the manual will instruct you to use the lubricant more often than needed in the past. Why buy a new bottle when it is easily mixed on your own.
Thank you for joining
our free online seminars, as it has been our pleasure making
the information available to your company. We learn something
new most every day involving this vast industry and hope to
provide additional class material in the future.
The Slide Lock Tools team
To understand annual updating, click here.